Euro-pallet layouts, DIN EN design principles and manufacturing expertise since 1997.
30,000 m² production facility, no intermediaries and 15–20 day production for standard bulk orders.
Initial layout drawing typically within 24 hours, plus OEM/ODM production and samples for verification.
Design, manufacturing, logistics and installation guidance from a single accountable partner.
From Palettenregale for high-bay logistics to Fachbodenregale for picking zones – every system is dimensioned for your loads, your forklifts and your hall.
Heavy-duty adjustable racking for Euro and industrial pallets, with beam pitches in 50 mm steps to match your load heights.
View pallet racking Hand-loaded shelving for spare parts, archives and e-commerce picking – quick to assemble and easy to reconfigure.
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Welded mesh decks that stop items falling through beams, let sprinkler water penetrate and keep racking areas visible and clean.
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Modular retail shelving for supermarkets, pharmacies and DIY stores, configurable with hooks, baskets and price rails.
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Add a second working level inside your existing hall – for storage, picking or offices – without a new building.
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Column protectors, end barriers, pallet supports and load signage – the details inspectors check first under DIN EN 15635.
View accessories*Actual capacities depend on beam length, frame configuration and floor conditions and are confirmed by project-specific load calculation.
Four reasons procurement teams, warehouse planners and facility managers come back to us – and recommend us.
Bulk steel purchasing and automated production lower the cost per pallet position, reducing your initial investment and improving ROI.
Engineers with 10+ years of racking design experience, plus WMS/WCS integration with your MES for automated storage concepts.
On-site installation services or detailed assembly guidance, so your project in Germany is commissioned on schedule.
ISO 9001 quality management – and 80% of our business comes from customer referrals, the most honest quality metric we know.
StahlRack Intralogistics GmbH designs, produces and supports storage systems for warehouses, production plants and retail. Thousands of completed projects – in Germany, the UK, the USA, Australia and beyond – shape how we plan every new layout.
Robotic welding, automatic roll-forming and powder-coating lines, plus high-grade structural steel sourced from qualified mills. Every upright and beam is traceable to its production batch.
Selective, drive-in, cantilever, radio shuttle and mobile racking, mezzanine floors, longspan, boltless and wire shelving, and retail gondola systems – one supplier for the whole building.
ISO 9001 quality management, pallet racking engineered to European FEM principles (DIN EN 15512), and full documentation: load calculations, load signs and assembly instructions.
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The right system is decided by SKU count, pallets per SKU, stock rotation and your truck fleet – not by catalogue price. Use this comparison as a starting point for your layout briefing.
| System | Storage density | Direct pallet access | Stock rotation | Typical working aisle* | Best for |
|---|---|---|---|---|---|
| Selective Pallet RackingPalettenregal | Standard | 100% | Any (FIFO/LIFO) | 2.8–3.5 m (reach truck) | Many SKUs, general distribution |
| Double Deep RackingDoppeltiefes Regal | Medium–high | 50% | LIFO | ~3.0 m (double-deep reach truck) | 2+ pallets per SKU, space-constrained halls |
| Drive-In RackingEinfahrregal | Very high | Per lane | LIFO (drive-through: FIFO) | Lanes replace aisles | Cold storage, homogeneous goods |
| Pushback RackingEinschubregal | High | Front pallet per lane | LIFO | Standard aisle | Beverages, FMCG, 2–5 deep lanes |
| Radio Shuttle RackingShuttle-Kanallager | Very high | Per lane | FIFO or LIFO | Standard aisle | Frozen food, high throughput |
| Very Narrow Aisle (VNA)Schmalganglager | High | 100% | Any | 1.6–1.9 m (guided trucks) | High-bay halls with many SKUs |
| Cantilever RackingKragarmregal | Long goods | 100% | Any | Truck-dependent / side loader | Timber, steel bars, pipes, panels |
*Indicative values. Final aisle widths depend on truck model, pallet dimensions and DIN EN 15620 clearances – confirmed in your project layout.
German operators carry legal responsibility for rack safety. These are the four references every buyer should check before signing an order – and what we deliver for each.
European design rules for adjustable pallet racking. Ask for a load calculation per project – we provide one, based on your actual configuration.
Defines installation tolerances, deformation limits and clearances between pallets and structure. Our layouts apply these from the first drawing.
Racks must be inspected by a qualified person at least every 12 months. Load signs and as-built documentation from us simplify each inspection.
Depending on the federal state building code, mezzanines may need a permit. We supply structural calculations and drawings for your architect.
A transparent process with documented results at each stage – so your purchasing, safety and operations teams sign off with confidence.
Hall drawing, clear height, floor slab, pallet types, unit loads and truck specification.
2D/3D layout, pallet position count and structural load calculation for approval.
Roll-forming, robotic welding and powder coating with batch-level quality inspection.
Coordinated freight to your German site plus on-site installation or supervised assembly.
Load signs, as-built drawings and assembly instructions ready for your first DGUV inspection.
Our racking and shelving systems operate in distribution centres, manufacturing plants and retail networks across Europe and beyond. That export experience means familiar processes for packaging, documentation and on-site coordination.
Selected customers
Straight answers on lead times, standards, inspections and planning – based on the questions our engineers hear most often from German warehouse operators.
Our engineers reply with a tailored storage concept within 24 hours.
Contact Our EngineersStandard pallet racking and storage shelving are typically produced within 15–20 days. Your complete schedule to the site in Germany – including freight and installation – is confirmed in writing together with the approved layout drawings. Custom OEM/ODM projects and large mezzanines are scheduled from the final 3D design.
Our pallet racking is engineered according to European FEM design principles as implemented in DIN EN 15512, with installation tolerances referenced to DIN EN 15620. Production runs under an ISO 9001 quality management system. For export projects we also design to AS4084 and ANSI/RMI. Load calculations, load signs and assembly instructions are supplied with every project.
Yes. Under DGUV Regel 108-007 and DIN EN 15635, storage racks must be inspected by a qualified person (befähigte Person) at least every 12 months, in addition to regular visual checks by the operator. We provide the as-built documentation and load signs inspectors require.
Yes. Layouts are planned around EPAL Euro pallets (1200 × 800 mm) and industrial pallets (1200 × 1000 mm). A common German configuration is a 2700 mm beam carrying three Euro pallets or a 3600 mm beam carrying four – final dimensions depend on unit load and truck type.
Yes. Our certified engineers prepare a CAD layout and 3D model free of charge, typically within 24 hours of receiving your floor plan, pallet data and forklift specification – so you can compare storage capacity before committing.
It depends on the federal state building code (Landesbauordnung), the size and the intended use. Many mezzanines require a permit and fire safety review. We supply structural calculations and drawings to support your architect or permit application.
MOQs are flexible. We specialise in complete projects for logistics centres, but also supply smaller initial orders so you can verify quality before a full roll-out. Contact our team for product-specific MOQs.
Practical guidance on warehouse planning, stock rotation and rack safety.
How FIFO prevents spoilage and obsolete stock – and which racking systems support it.
Why floor anchoring matters for stability, impact resistance and inspections.
How a steel mezzanine adds floor area inside an existing building.
Load capacity, lifespan and total cost compared for warehouse managers.
Send your floor plan and pallet data to [email protected] – our engineers return a free layout concept within 24 hours.