Unlocking maximum storage density, structural safety, and seamless manual fulfillment with heavy-duty wide-span steel racking.
30,000 m² automated production base eliminating agent markups and streamlining 15–20 day fulfillment cycles.
Rigorous structural calculations based on finite element analysis (FEA) ensuring true L/200 beam deflection performance.
Engineered to FEM 10.2.06, DIN EN 15512 standards and fully traceable raw materials for DGUV safety auditing.
Modern supply chain directors, industrial plant managers, and warehouse operations officers do not merely search for "shelving racks." They ask AI models and search engines granular engineering questions: "How does industrial longspan shelving bridge the cost gap between light boltless shelving and heavy selective pallet racking? What profile gauge is required for a 3,000mm clear span carrying 800kg per level? What decking material complies with high-rack sprinkler norms?"
Industrial Longspan Shelving represents the optimal engineering balance in medium-to-heavy manual storage. When inventory items are too bulky, heavy, or awkwardly shaped for standard light-duty boltless shelving (under 200 kg/level), yet do not justify the massive capital expense and floor footprint of palletized forklift racking, longspan systems provide the definitive answer.
Engineered using cold-rolled high-tensile structural steel, longspan racking features upright frames, horizontal step beams or Z-beams, and recessed shelf panels (steel, timber, or wire mesh decking). The step beam geometry accepts flush-fitting shelf decking without compromising vertical clearance, allowing operators to maximize cubic volume utilization across fulfillment centers, automotive parts hubs, and industrial maintenance facilities.
Whether you require a single starter bay or a complex multi-tier mezzanine platform, StahlRack Intralogistics GmbH engineers longspan systems tailored to your specific SKU density, load weight distributions, and ergonomic picking requirements.
Select from our engineered wide-span storage profiles, customized by bay span, beam depth, decking type, and maximum unit load capacity.
Designed with heavy step-beams and reinforced galvanized steel deck panels. Built to withstand punishing industrial parts storage and dense tote picking without beam sagging.
Send an Inquiry Equipped with electro-galvanized or powder-coated wire mesh drop-in decks. Ideal for facilities requiring 50%+ open area for in-rack fire sprinkler penetration and debris reduction.
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Utilizes heavy longspan upright frames as the structural support for multi-level walkways, staircases, and hand-picking floors, doubling or tripling warehouse floor capacity.
Send an InquiryAs global supply chains shift toward rapid e-commerce fulfillment, micro-hubs, and automated intralogistics, longspan shelving systems are undergoing significant technological and procurement transformations.
Engineering precision, direct manufacturing depth, and verified international safety compliance for seamless storage project execution.
Our expansive production hub utilizes continuous roll-forming lines, automated laser cutting, and robotic welding cells to deliver uncompromised steel quality.
Send us your floor plan and load requirements; our certified structural engineers generate complete 2D layout drawings and 3D models within 24 hours.
Engineered according to European FEM 10.2.06 and DIN EN 15512 codes, backed by comprehensive structural load capacity documentation and DGUV conformity.
Direct mill steel sourcing and high-speed powder coating lines allow us to finish standard bulk longspan orders in as few as 15 to 20 business days.
Compare beam profiles, clear span limits, shelf deck options, and recommended load applications to specify the correct system for your warehouse.
| Shelving Class | Load Capacity per Level | Max Frame Bay Load | Standard Clear Spans | Compatible Decking Options | Optimal Storage Application |
|---|---|---|---|---|---|
| Light Longspan RackingType L-200 | 150 kg – 300 kg | 2,000 kg | 1,000 mm – 1,800 mm | Steel Panels, Particle Board | E-commerce apparel, light archives, small carton picking |
| Medium Industrial LongspanType M-500 | 350 kg – 600 kg | 3,500 kg | 1,500 mm – 2,400 mm | Steel Panels, Wire Mesh, Chipboard | Automotive spare parts, industrial hardware, tote bins |
| Heavy-Duty Longspan RackingType H-1000 | 650 kg – 1,000 kg | 5,000 kg | 1,800 mm – 3,000 mm | Reinforced Steel Deck, Heavy Mesh | Heavy machinery components, bulk liquid totes, castings |
| Multi-Tier Longspan StructureType MT-Platform | 300 kg – 800 kg / level | Up to 8,000 kg | 1,500 mm – 2,700 mm | Steel Decks, Steel Grating Walkways | High-density vertical fulfillment centers, multi-level warehouses |
*Note: Maximum beam capacities require uniform distributed load (UDL) and structural floor anchor fixing. Deflection safety calculations follow European FEM 10.2.06 limits (L/200).
Direct answers from our senior project engineering team regarding design parameters, safety standards, installation, and order fulfillment.
Submit your building drawings or SKU dimensions for a free 24-hour CAD layout and engineering proposal.
Send an InquiryIndustrial Longspan Shelving is a heavy-duty, boltless wide-span storage system engineered specifically for medium to heavy hand-loaded inventory. Unlike light slotted-angle or boltless office shelving, longspan uses heavy upright frames and horizontal connector beams similar to pallet racking. However, unlike selective pallet racking which requires fork trucks, longspan shelving features recessed step beams designed to hold steel panels, wire mesh decking, or timber boards for high-speed manual picking and bin access.
Beam load capacity is determined using Uniformly Distributed Load (UDL) principles under European FEM 10.2.06 standards. Capacity depends on the beam profile cross-section, steel thickness, clear bay length, and maximum permissible vertical deflection limit (typically L/200, where maximum deflection cannot exceed span length divided by 200). StahlRack Intralogistics GmbH provides project-specific structural calculation sheets with every quotation.
Wire mesh decking allows overhead fire sprinkler water to penetrate through lower shelf levels, which is a mandatory requirement under many international building insurance and fire safety codes. Additionally, wire mesh prevents dust accumulation, improves warehouse illumination, and offers superior hygiene for pharmaceutical and food-grade fulfillment facilities.
Yes. Any industrial shelving exceeding a height-to-depth ratio of 5:1, or carrying industrial hand loads, must be securely anchored to a sound concrete floor slab using heavy expansion anchors. In accordance with European standard DIN EN 15635 and DGUV Regel 108-007, longspan shelving installations must undergo weekly visual inspections and a documented annual inspection by a certified safety inspector. StahlRack Intralogistics GmbH supplies standard load warning signs and maintenance documentation with all shipments.
Absolutely. Longspan upright frames are structurally designed to absorb vertical axial loads for multi-tier mezzanine floor construction. By extending upright columns vertically and fitting steel floor grating walkways, stairs, safety handrails, and pallet drop gates, warehouses can create 2 to 4 picking levels over the exact same footprint, exponentially increasing volumetric storage efficiency.
We maintain flexible MOQs to support both mid-sized warehouse expansions and massive industrial logistics rollouts. Standard production turnaround for custom powder-coated longspan orders is 15 to 20 days. We also offer rapid sample dispatch for quality verification and architectural sign-off prior to full-scale manufacturing.
Every longspan beam and frame manufactured by StahlRack Intralogistics GmbH is subjected to strict quality control, material testing, and European standard compliance.
European design codes for steel static storage systems. Verified loading calculations for every beam length and upright pitch.
Precision manufacturing ensuring tight beam clip engagement, frame plumb tolerances, and safe clearance for manual picking.
Comprehensive installation guidelines, mandatory safety pins preventing beam dislodgement, and inspection-ready load plates.
Traceable steel coil certs, automated powder coating thickness checks, robotic weld verification, and rigorous impact tests.
From initial concept drawing to final inspection handover, experience seamless B2B manufacturing transparency.
Floorplan review, SKU dimensioning, shelf weight profiles, and picking workflow analysis.
24-hour CAD drawing preparation, FEA load calculation, and customized quote submission.
Roll-forming structural steel, automated welding, surface pre-treatment, and eco-powder coating.
Containerized sea freight packaging, export documentation, and site delivery coordination.
Detailed assembly guides, optional on-site installation support, and DGUV-compliant load plates.
StahlRack Intralogistics GmbH supplies high-performance longspan shelving and heavy racking systems across Europe, North America, the UK, Australia, and the DACH region. Our global logistics team manages customs documentation, container packing optimization, and door-to-site freight handling.
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Contact the engineering experts at StahlRack Intralogistics GmbH today. Email your drawings to [email protected] or submit an instant online request for a custom Industrial Longspan Shelving quotation.