Engineered Selective Pallet Racking for High-Efficiency Logistics
StahlRack Intralogistics GmbH designs and manufactures heavy-duty selective pallet racking systems engineered specifically for modern logistics hubs, automated industrial facilities, and distribution centres across Europe and global markets. Selective racking remains the most widely adopted warehouse storage structure due to its unmatched versatility, 100% direct access to every SKU position, and immediate integration with all standard forklift models.
Each racking layout developed by StahlRack Intralogistics GmbH is dimensioned strictly in accordance with European structural engineering principles (DIN EN 15512 and FEM 10.2.02). Whether storing standard EPAL Euro-pallets (1200 x 800 mm), industrial pallets (1200 x 1000 mm), or custom payload configurations, our system guarantees maximal space optimization and full compliance with European warehouse safety regulations (DGUV Regel 108-007).
100% Direct SKU Selectivity
Immediate reach to every pallet load without relocating adjacent inventory. Ideal for fast-turnover warehouses with diverse stock keeping units.
DIN EN 15512 Certified Safety
Fully structural calculation per project configuration. Includes high-grade steel profiles, safety lock pins, and heavy-duty frame anchoring.
Adjustable Beam Levels
Perforated upright profiles allow vertical beam re-pitching in 50 mm steps to adapt effortlessly to changing payload height profiles.
DGUV Audit Ready
Supplied complete with certified load notification plates, assembly manuals, and documentation required for mandatory annual rack inspections.
Technical Specifications & Structural Dimensions
StahlRack Intralogistics GmbH manufactures selective pallet racking components using high-yield structural steel. Cold-rolled upright columns and robotically welded interlock box beams ensure robust structural integrity under dynamic forklift loading cycles.
| Technical Parameter | Standard Engineering Specification |
|---|---|
| Upright Frame Depth | 800 mm, 1000 mm, 1100 mm (Custom depths available) |
| Frame Load Capacity | Up to 25,000 kg (Dependent on rack height & top beam position) |
| Beam Profile Lengths | 1800 mm (2 Euro-pallets), 2700 mm (3 Euro-pallets), 3600 mm (4 Euro-pallets) |
| Uniform Load Capacity | 1,000 kg – 4,500 kg per beam level (Uniformly Distributed Load - UDL) |
| Vertical Adjustment Pitch | 50 mm or 75 mm pitch increments |
| Surface Treatment | Epoxy Powder Coating (RAL 5010 Blue / RAL 2004 Orange standard) or Hot-Dip Galvanised |
| Structural Standards Compliance | DIN EN 15512, DIN EN 15620, FEM 10.2.02, ISO 9001 Quality Management |
Comprehensive Rack Protection & Safety Accessories
To maximize operational lifespan and reduce downtime caused by industrial forklift impacts, StahlRack Intralogistics GmbH supplies an integrated range of safety accessories designed to meet DIN EN 15635 standards:
- Corner & Column Protectors: Heavy-duty steel post guards anchored directly to the concrete floor slab to absorb lower frame collisions.
- End-of-Aisle Barriers: Reinforced tubular steel frame guards protecting outer upright frames from turning material handling equipment.
- Wire Mesh Decking & Pallet Support Bars: Drop-in galvanised wire decks ensuring load containment and fire-sprinkler water penetration.
- Back-Stop Safety Beams: Mechanical safety stops preventing accidental over-pushing of pallets into rear flue spaces.
Engineering-Led Project Workflow
Every industrial storage facility presents distinct operational variables including floor slab load tolerances, ceiling clearance heights, door locations, and forklift turning radii. Engineers at StahlRack Intralogistics GmbH provide full end-to-end technical support:
- Data Collection & Floor Plan Analysis: We evaluate floor plan layouts, unit load weights, pallet dimensions, and operational throughput targets.
- Free CAD & 3D Layout Simulation: Within 24 hours, our engineering team generates optimized 2D CAD floor plans and 3D rack structure previews.
- Structural Load Calculation: Static and dynamic calculations are verified to DIN EN 15512 to ensure stability and safety under rated load capacity.
- Precision Manufacturing & Quality Control: Automated roll-forming, laser cutting, and robotic welding deliver high consistency across all system components.
- Global Freight & Assembly Guidance: Coordinated logistics and comprehensive assembly documentation for efficient commissioning.